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On this page
  • Add-on: Custom Envelopes
  • Add-on: Cards
  • Card dimensions & design specs
  • Card ordering
  • Affixing cards to letters
  • Card affix offering & variations
  • Add-on: Buckslips
  • Getting started with Buckslips
  • Buckslip dimensions & design specs
  • Buckslip ordering
  • Sending letters with buckslips
  • Inventory management for letter add-ons
  • Item details
  • Inventory
  • Spoilage
  • Auto-reordering
  • Order history

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  1. Print & Mail
  2. Designing mail creatives
  3. Mail piece design specs

Letter add-ons

PreviousLetter envelopesNextChecks

Last updated 29 days ago

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Letter add-ons are features exclusive to our Enterprise tier customers. Upgrade to the appropriate to gain access, or contact our to learn more.

Add-on: Custom Envelopes

Letter envelopes can be customized with branding, artwork, or messaging to communicate vital information to your recipients even before they open the envelope. Lob offers limited customization for some envelopes, including standard #10 outer envelopes (single-windowed) and #9 return envelopes (no window / single-windowed options).

For more details, see .

Add-on: Cards

Paper cards can now be affixed to letters, providing a compelling method to direct customers to special promotions and drive engagement, both online and in-store. Having “faux” cards can serve as a tangible and memorable reminder for any upcoming marketing promotion.

To get started with letters with card affix, check out our or visit our for inspiration.

Card dimensions & design specs

Layout templates

Paper cards can only be affixed horizontally to the top fold of a tri-folded letter, and to the face letter on the first page.

Reference our layout templates on where to place your design elements on the card, and the location of where the card will be affixed to any given letter.

Card specs
  • 2.125” x 3.375”, with 0.125” rounded corners

  • 18-24pt thickness, depending on paper availability

  • Coated 2 sides (gloss varnish) + full bleed

  • Affixing adhesive: medium tack fugitive glue

Card design & guidelines

Artwork can be featured on both sides of the card. In general, any critical design elements or text should be 0.125" away from the final trim line due to movement at press. There are also no color limitations for cards. Other considerations are:

  • Double-check that all images are embedded into your document

  • Ensure all rasterized artwork (images, effects, copy, etc.) is created and saved at or above 300 dpi

  • Thin, small fonts with over 3 colors may fill in slightly or appear “fuzzy”

  • Line weights of 0.5 pt or more assure optimum print results

  • Any barcodes/QR codes provided need to be print-ready

  • CMYK document

Card ordering

Cards must be created, ordered, and printed, and available in your inventory before they can be utilized.

Upload your front and back designs to create a new card, then order inventory for your card. Cards can be purchased as a one-off order or through auto-reordering.

  • Allow an estimated 20 business days for cards to be available for use in your Lob dashboard.

  • The minimum order quantity is 10,000 cards per artwork design submitted.

  • Spoilage is an industry norm that occurs during print set-up and processing. Based on the industry average, we recommend adding 2-3% to account for spoilage.

Order cards via the Lob dashboard
  • Upload a front and back design, and hit Create

  • Once card details show, select the Order button at the bottom

  • Add the desired number of cards and hit Order

Order cards via the Cards API
  • Description (Required, string): A name to identify your card

  • Front (Required, string): A locally hosted PDF or hosted PDF URL for the front card artwork

  • Back (Optional, string): A locally hosted PDF or hosted PDF URL for the back card artwork

  • Quantity (Required, number): Number of cards you would like to order

Order & inventory management

Timing and delivery is dependent on order size and complexity, and may be additionally delayed by forces outside of Lob's control (e.g. USPS delays, printer site shutdowns due to Covid, paper shortages, extreme weather events).

Affixing cards to letters

Once cards are ordered, they cannot be sent with letters until your Lob dashboard indicates they are fully stocked and available in your inventory. An email will notify you once your cards are in stock and are ready to be sent with letter campaigns.

The minimum send quantity is 5,000 cards per letter campaign. If a letter campaign is created with a specified card ID that is not in stock, the request will be rejected. Affixing charges will be billed with each Letter API call made, which is separate from the initial card order.

Special considerations when sending card-affixed letters:

  • Letters with card affix are limited to a single sheet at max (can be double-sided)

  • Cards can only be affixed horizontally to the top fold of a tri-folded letter, and to the face letter on the first page

  • Card-affixed letters will be sent in a standard #10 double-windowed envelope

  • Card-affixed letters cannot be sent with custom envelopes or buckslips at this time

  • Card-affixed letters cannot be used with Certified or Registered Mail at this time

Affix cards via the Campaigns dashboard

In “Choose Creative” Step 3 of your Campaign, select the card design that you’d like to use in your Letter campaign.

  • You cannot send cards if you have an insufficient amount in your inventory, as your campaign request will be rejected

  • You cannot pair cards with other letter add-ons at this time

Affix cards via the Campaigns API
  • When loading your creative assets, set the details[cards][0] parameter in your POST call to https://api.lob.com/v1/creatives to the desired card_id. The cards parameter is an array which accepts a single card_id.

  • In the future, we may begin accepting multiple card_ids, hence the array data type.

Additionally, you can find all cards in your account by sending a GET call to https://api.lob.com/v1/cards

Affix cards via the Letters API
  • Set the cards parameter in your POST call to https://api.lob.com/v1/letters to the desired card ID, which is found in your Lob dashboard

  • Additionally, you can find all cards in your account by sending a GET call to https://api.lob.com/v1/cards

When using the Letters API single endpoint (https://api.lob.com/v1/letters), cards must be sent in groups of at least 5,000 card-affix letter API requests during any 24-hour print-day period from 10AM PT to 10AM PT. If you do not, you may incur setup costs of $250/day on your monthly usage invoice. Reach out to your dedicated Customer Success Manager if you have questions.

Card affix offering & variations

Currently we do provide the following card affix offering:

  • Cards affixed to letters (one sheet total, front-side only)

  • Static, non-personalized artwork designs for paper cards

  • Horizontal card orientation in a single size

  • Cards affixed to the top fold of a trifold letter towards the right

  • Letters sent in standard #10 outer envelopes

We do not support the following offerings:

  • Cards affixed to any other mail format (e.g. self-mailers)

  • Cards affixed to letters that totals more than a single page, or on the back-side

  • Dynamic, personalized artwork designs that are unique to the recipient

  • Plastic cards (e.g. credit or loyalty cards)

  • Vertical card orientation or different card sizes

  • Cards affixed to any desired location on a letter

  • Letters sent in customized #10 outer envelopes

  • Card affix for Registered or Certified letters

Add-on: Buckslips

Buckslips are small mail inserts that can be sent with letters to improve your ROI on marketing campaigns. These attention-grabbers can add pops of color in an otherwise plain-looking letter, and combined with compelling promotions, can be a very cost-effective solution to boost your response rates.

Anything sent with Buckslips will have a 4-day SLA.

Getting started with Buckslips

Check out our:

  • Or watch a quick demo of ordering buckslips and sending them with letters via the dashboard

Buckslip dimensions & design specs

Layout templates
Buckslip paper specs
  • 8.5” x 3.5” size

  • 80 lb. Text, Gloss or Matte finish

  • Double-sided, full bleed

Buckslip design & guidelines

Artwork can be featured on both sides of the buckslip. In general, any critical design elements or text should be 0.125" away from the final trim line due to movement at press. There are also no color limitations for buckslips.

Other considerations are:

  • Double-check that all images are embedded into your document

  • Ensure all rasterized artwork (images, effects, copy, etc.) is created and saved at or above 300 dpi

  • Thin, small fonts with over 3 colors may fill in slightly or appear “fuzzy”

  • Line weights of 0.5 pt or more assure optimum print results

  • Any barcodes/QR codes provided need to be print-ready

Buckslip ordering

Buckslips must be created, ordered, and printed, and available in your inventory before they can be utilized.

Upload your front and back designs to create a new buckslip, then order your inventory. . Buckslips can be purchased as an one-off order or through auto-reordering.

  • The minimum order quantity is 10,000 buckslips per artwork design submitted

  • Allow an estimated 10 business days for buckslips to be available for use in your Lob dashboard.

  • Spoilage is an industry norm that occurs during print set-up and processing. Based on the industry average, we recommend adding 2-3% to account for spoilage.

Order buckslips via the Lob dashboard
  • Upload a front and back design, and hit Create

  • Once buckslip details show, select the Order button at the bottom

  • Add the desired number of buckslips and hit Order

Order buckslips via the Buckslips API
  • Description (Required, string): A name to identify your buckslip

  • Front (Required, string): A locally hosted PDF or hosted PDF URL for the front buckslip artwork

  • Back (Optional, string): A locally hosted PDF or hosted PDF URL for the back buckslip artwork

  • Quantity (Required, number): Number of buckslips you would like to order

Order & inventory management

Sending letters with buckslips

Once buckslips are ordered, they cannot be sent with letters until your Lob dashboard reflects they are fully stocked and available in your inventory. An email will notify you once your buckslips are in stock and are ready to be sent with letter campaigns.

The minimum send quantity is 5,000 buckslips per letter campaign. If a letter campaign is created with a specified buckslip ID that is not in stock, the campaign request will fail.

Special considerations for sending letters with buckslips:

  • Only 1 buckslip max per letter request

  • Buckslips counts as one sheet in a letter

  • Any letter including a buckslip can have a maximum total of 6 sheets (5 letter sheets + 1 buckslip) to fit in a #10 standard envelope

    • Said another way, a buckslip cannot be inserted in letters over 6 sheets, as it cannot be inserted in a flat envelope at this time

  • Custom envelopes (outer & return envelopes) are supported for letters with buckslips

  • Buckslips cannot be sent with card-affixed letters at this time

  • Buckslips cannot be used with Certified or Registered Mail at this time

  • Buckslips cannot be sent using the single endpoint Letters API at this time

Send buckslips via the Campaigns dashboard
  • In “Choose Creative” Step 3 of your Campaign, select the buckslip design that you’d like to use in your Letter campaign.

    • You cannot send buckslips if you have an insufficient amount in your inventory, as your campaign request will be rejected

Send buckslips via the Campaigns API
  • When loading your creative assets, set the details[buckslips][0] parameter in your POST call to https://api.lob.com/v1/creatives to the desired buckslip_id

    • The buckslips parameter is an array which accepts a single buckslip_id

    • In the future, we may begin accepting multiple buckslip_id’s, hence the array data type

  • Additionally, you can find all buckslips in your account by sending a GET call to https://api.lob.com/v1/buckslips

Inventory management for letter add-ons

Item details

Depending on the custom mail type selected, you will see some of the following details of your ordered design:

  • Design

  • Size

  • Type

  • Finish

Inventory

View the number of remaining custom items in your inventory and the number of orders that are still outstanding or fulfilled. Inventory statuses include:

  • Available: Inventory currently in stock and ready to use

  • Reserved: Inventory allocated for scheduled campaigns

  • Remaining: Inventory available, less reserved inventory

Inventory for custom items will decrement as you send letters with the add-on item of a specific design, and increment if you cancel a letter request. It may take a few minutes for the inventory quantity to update after any action.

Alternatively, use a GET call to the item endpoint to return a list of all items on your account, and any available and pending inventory.

  • Buckslips: https://api.lob.com/v1/buckslips

  • Cards: https://api.lob.com/v1/cards

  • Envelopes: https://api.lob.com/v1/envelopes

Spoilage

Accurate inventory management is essential for ensuring that we have the right products available to meet our customers' needs. Lob has automated tools and physical audits in place for regularly reconciling inventory, but we need to account for product spoilage.

We are focused on addressing routine product spoilage that occurs during print set-up and assembly: Mailpieces generated during setup and testing are discarded along with any misprints or damaged pieces. For items printed on demand, this is not an issue, but for orders using pre-printed custom inventory, this ultimately impacts the accuracy of Lob's reported inventory.

By addressing this issue and accounting for spoilage at the time of processing, we can improve the timeliness and accuracy of our inventory, to the benefit of your mail campaigns.

  • An auto-triggered overnight job will calculate spoilage from the previous production day and Lob will decrement it from your inventory accordingly.

  • As a proactive measure, based on the industry average, we recommend adding 2-3% to account for spoilage when ordering custom inventory (custom envelopes, cards, buckslips).

By addressing this issue and accounting for spoilage, we can improve the timeliness and accuracy of our inventory, to the benefit of your mail campaigns.

Auto-reordering

Given add-on items require additional lead times for printing and stocking in inventory, we recommend enabling auto-reordering for any items that will be continuously utilized to ensure there will be no risk of running out. When reordering is turned on, a new order will be submitted whenever the remaining inventory quantity falls below 20%. A confirmation will show the reorder quantity and price that will be charged.

  • To turn on auto-reordering:

    • Select the design you would like to auto-reorder

    • Go to the Auto-Reorder Settings section, click Set Up, set auto-reorder to on, and hit Save

    • Add a reorder quantity, the number of items to be ordered when your most recent order falls below 20% of the original order quantity, and hit Save

  • To turn off auto-reordering:

    • Go into the same Auto-Reorder Settings

    • Set the auto-reorder button to off, and hit Save

Order history

Order details for any particular item design will be populated in the order history window once submitted, including order date, item ID, order quantity, inventory status, and expected availability date.

  • Order status: Provides current item status

    • Pending: Lob is reviewing the order submission

    • In Production: The order is being fulfilled

    • Available: Item is available in inventory and ready for use

    • Expired: For envelopes only; indicates if envelopes expired (after 6mo)

    • Canceled: Customer canceled order while status was pending

  • Estimated date: Lob’s rough estimation of when items may be available in your inventory. However, an email confirmation will be sent when they are actually ready for use.

  • Expand details: Each order under a specific design can be expanded by clicking on the ‘+’ sign to the right in each row, where the expiration date (envelopes only), unit price, and total order cost will become visible

Refer to our for more details on image prepping.

Go to the in the Lob dashboard and hit the Create button

Send a request to the /v1/cards with the following fields:

Send a request to the /v1/cards/{id}/orders with the following field:

See for letter add-ons

In “Configure Settings” Step 1 of the Letter creation flow, choose “Card” as your add-on

Adding cards to letters can be done via the :

Affixing cards to letters can be done via the , similar to Custom Envelopes

Buckslips can be sent through or the , but NOT through the single-endpoint Letter API.

Lob Dashboard: buckslips, or send with a

API documentation for , buckslips, or with buckslips

for design inspiration

Refer to our for more details on image prepping.

Go to the section in the Lob dashboard, and hit the Create button

Send a request to the /v1/buckslips with the following fields:

Send a request to the /v1/buckslips/{buckslip_id}/orders with the following field:

See for letter add-ons

In “Configure Settings” Step 1 of the Letter creation flow, choose “Buckslip” as your add-on

Adding buckslips to letters can be done via the :

For any letter add-on items (including buckslips, cards, or envelopes), you will have the ability to view existing orders and manage your own inventory for any designs that have been submitted. Go to your Lob dashboard and go to the section for , , or .

📬
Cards section
endpoint
endpoint
Campaign API
single-endpoint Letters API
Campaigns API
Campaigns dashboard
Upload & order
letter campaign
creating
ordering
sending letter campaigns
Template Gallery
Buckslip design template
Buckslips
endpoint
endpoint
Campaign API
Buckslips
Cards
Envelopes
inventory management
inventory management
Print & Mail edition
sales team
API documentation
Template Gallery
Letter design template with horizontal card affix
Card design template
Campaigns
Campaigns
image formatting guides
image formatting guides
custom envelopes
What your inventory management screen typically looks like (Envelope inventory in this example)
Sample spoilage message when ordering